NISSAN PICK-UP 1998 Repair Manual
PICK-UP 1998
NISSAN
NISSAN
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NISSAN PICK-UP 1998 Repair Manual
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Page 1051 of 1659
9. Install striking arm lock pin.
10. Select counter gear front bearing shim.
Allowable clearance (A) from bearing surface to
transmission case:
0 - 0.16 mm (0 - 0.0063 in)
Counter gear front bearing shim:
Refer to SDS, MT-59.
11. Install gasket and front cover.
12. Install return spring plugs, check ball, return springs and
select check plungers.
13. Install control housing and gasket.
SMT162D
SMT205D
SMT161D
ASSEMBLYFS5W71C
Case Components (Cont'd)
MT-34
Page 1052 of 1659
Case Components
SMT607D
MAJOR OVERHAULFS5R30A
MT-35
Page 1053 of 1659
Gear Components
SMT608D
MAJOR OVERHAULFS5R30A
MT-36
Page 1054 of 1659
SMT609D
MAJOR OVERHAULFS5R30A
Gear Components (Cont'd)
MT-37
Page 1055 of 1659
Shift Control Components
CAUTION:
To avoid damage when replacing shift knob, remove shift
lever with knob, as assembled.
SMT610D
.Stopper ring
MAJOR OVERHAULFS5R30A
MT-38
Page 1056 of 1659
Case Components
1. Remove check ball plug, check spring and check ball. Then
remove interlock stopper.
lIf interlock assembly is removed as a unit, the check ball
can fall into transmission case.
lBe careful not to lose check ball.
2. Remove control housing, return spring and check ball.
lBe careful not to lose check ball.
3. Drive out retaining pin from striking arm.
4. Remove OD gear case together with striking arm by tapping
lightly.
SMT366A
SMT183D
SMT187D
SMT184D
SMT185D
DISASSEMBLYFS5R30A
MT-39
Page 1057 of 1659
5. Remove front cover and gasket.
6. Remove stopper ring and main drive bearing snap ring.
7. Remove transmission case by tapping lightly.
8. Remove front cover oil seal.
Shift Control Components
1. Mount adapter plate on vise.
2. Remove OD & Reverse fork rod.
SMT370A
SMT371AA
SMT372A
SMT186D
SMT373A
DISASSEMBLYFS5R30A
Case Components (Cont'd)
MT-40
Page 1058 of 1659
3. Drive out retaining pin from striking lever.
4. While pulling out striking rod, remove striking lever and strik-
ing interlock. Then remove 1st & 2nd, 3rd & 4th and reverse
shift fork.
5. Drive out retaining pin from OD shift fork.
6. Pull out OD fork rod and then remove OD shift fork.
Gear Components
1. Before removing gears and shafts, measure each gear end
play.
Gear end play:
Refer to SDS, MT-61.
lIf not within specification, disassemble and check contact
surface of gear to hub, washer, bushing, needle bearing and
shaft.
2. Remove rear side components on mainshaft and counter
gear.
a. Remove reverse coupling sleeve.
b. Remove mainshaft rear snap ring and counter gear rear snap
ring.
c. Remove C-ring holder and mainshaft C-rings from mainshaft.
Use punch and hammer to remove C-rings.
SMT374AA
SMT375AA
SMT376A
SMT463A
SMT377A
DISASSEMBLYFS5R30A
Shift Control Components (Cont'd)
MT-41
Page 1059 of 1659
d. Pull out counter gear rear end bearing.
e. Remove reverse idler gear and reverse idler thrust washers.
f. Pull out reverse main gear together with mainshaft spacer
and reverse synchronizer hub. Then remove reverse gear
needle bearings.
g. Pull out reverse counter gear.
h. Remove OD coupling sleeve together with OD baulk ring,
reverse baulk ring and spring inserts.
i. Pull out reverse gear bushing.
j. Pull out OD counter gear together with reverse cone.
SMT378A
SMT380A
SMT773A
SMT770A
SMT771A
DISASSEMBLYFS5R30A
Gear Components (Cont'd)
MT-42
Page 1060 of 1659
3. Press out mainshaft and counter gear alternately.
4. Remove front side components on mainshaft.
a. Remove 1st gear washer and steel ball.
b. Remove 1st main gear and 1st gear needle bearing.
lBe careful not to lose steel ball.
c. Press out 2nd main gear together with 1st gear bushing and
1st & 2nd synchronizer assembly.
d. Remove mainshaft front snap ring.
e. Press out 3rd main gear together with 3rd & 4th synchronizer
assembly and 3rd gear needle bearing.
SMT772AB
SMT383A
SMT384A
SMT385A
DISASSEMBLYFS5R30A
Gear Components (Cont'd)
MT-43
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