RENAULT KANGOO 1997 KC / 1.G Chassis Service Manual

REAR AXLE
Suspension bars, tubular rear axle
SPECIAL TOOLING REQUIRED
Emb. 880 Inertia extractor
TIGHTENING TORQUES (in daN.m)
Upper shock absorber mounting bolt 11.5
Lower shock absorber mounting bolt 8.5
REMOVAL
With the vehicle raised so its wheels hang free, re-
move the shock absorber on the side in question.
Remove the bar from the side, using tool
Emb. 880.
REFITTING
In order to position the suspension arm so that the
bar may be correctly positioned, a tool must be
locally made.
ANut, diameter 14 mm
BNut, diameter 12 mm
CThreaded rod, diameter 12 mm - length 660
mm
DBracket from flat sheet 30 x 5 mm
E 12 x 60 mm bolt, cut to a length of 20 mm
FWeld
33
75505R
Preset the tool to obtain dimension "X".
X = 402 mm
Fit the tool in place of the shock absorber.
88637R2
Coat the splines of the bar with MOLYKOTE BR2,
fit it into the bearing and the suspension arm, and
try, by rotating the rod, to find the position where
it fits freely into the splines of the suspension arm
and the bearing.
Remove the tool and refit the shock absorber.
Return the vehicle to its wheels and measure the
underbody heights (see section "Underbody
heights - Tubular rear axle").
Check and adjust if necessary:
- the braking compensator,
- the headlights.
33-15

REAR AXLE
Four bar rear axle
The four bar rear axle comprises:
- two arms connected by an "L" section. This assembly (1) cannot be dismantled. Any deformation would
mean its complete replacement.
- two anti-roll bars (3),
- two suspension bars (4),
- a shackle (2) connecting the bars.
The assembly is connected to the body by two bearings mounted on rubber bushes.
NOTE : Never take the weight of the vehicle using a jack on the "L" section (1) to lift the vehicle.
33
PRN3300
33-16

REAR AXLE
Four bar rear axle
SPECIAL TOOLING REQUIRED
Emb. 880 Inertia extractor
TIGHTENING TORQUES (in daN.m)
Upper shock absorber mounting 8.5
Lower shock absorber mounting 11.5
Wheel bolts 9
REMOVAL
Remove:
- the wheels,
- the shock absorbers,
- the suspension bar plugs.
Remove using tool Emb. 880 :
- the two suspension bars,
- the two anti-roll bars, retaining the central
shackle.
Clean and lubricate the bar splines using
MOLYKOTE BR2.
REFITTING
The anti-roll bars cannot be removed from the
vehicle when the shock absorber replacement tool
is in position. Because of this, and to make it
easier to refit the shackle, a wooden block must
be made according to the diagram below.
Fit:
- the shackle on the block (locally made) in the
centre of the rear axle assembly,
33
13135R
Dimensions in mm and degrees ( ° ).
33-17

REAR AXLE
Four bar rear axle
- the first anti-roll bar, ensuring the angle of
the block is observed, and the bar is inserted
freely.
33
13134S
- the second anti-roll bar, ensuring it engages
freely.
In order to position the suspension arm so that the
bar may be correctly positioned, a tool must be lo-
cally made.
ANut, diameter 14 mm
BNut, diameter 12 mm
CThreaded rod, diameter 12 mm - length 660
mm
DBracket from flat sheet 30 x 5 mm
E 12 x 60 mm bolt, cut to a length of 20 mm
FWeld
75505-1R1
88637R2
Preset the tool to obtain dimension "X".
X = 430 mm
Fit the tool in place of the shock absorber.
Refit:
- the bar plugs,
- the shock absorbers,
- the wheels.
Put the vehicle on its wheels and measure the un-
derbody heights ( see section "values and set-
tings" ).
33-18

REAR AXLE
Four bar rear axle
33
Check and if necessary adjust:
- the braking compensator,
- the headlights.
REMINDER
When adjusting for a wheel height difference
between the right and left hand sides, always
make the adjustment on the anti-roll bars.
The adjustment for a difference in dimension " X"
between the right and left hand sides should
always be made on the suspension bars.
33-19

REAR AXLE
Suspension arm bearings
This operation is carried out after removing the
rear arms and the suspension bars.
REMOVAL
Totally immerse the bearing in brake fluid to
soften the rubber bush.
Using a two or three claw extractor, remove the
external part of the bearing by tearing off the
rubber.
Saw through the inner ring taking care not to
scratch in the tube of the arm.
REFITTING
The bearing is fitted in the arm on the press,
ensuring the correct alignment is observed and
the clearance between the bearing and the arm is
correct.
Alignment
Observe dimension "X" between the bearing
pressure face and the stub axle shaft:
X = 156 mm ± 3.5
TUBULAR REAR
AXLE
33
DI3303
85909S
75362S
DI3310
33-20

REAR AXLE
Suspension arm bearings
Clearance
In this position, press on the bearing until the
dimension between the bearing centres is :
Y = 1164 mm ± 1
Fit the arm to the vehicle.
TUBULAR REAR
AXLE
33
DI3311
33-21

REAR AXLE
Suspension arm bearings
This operation is carried out after removing the
rear axle assembly and the suspension bars.
REMOVAL
Weld a spacer (example : nut) in the central tube
of the bush.
Remove the bush - bearing assembly on the press.
REFITTING
The bearing is fitted in the arm, ensuring the cor-
rect alignment is observed and the clearance bet-
ween the bearing and the arm is correct.
Alignment
Observe dimension "X" between the bearing
pressure face and the stub axle shaft
X = 124 ± 3.5 mm
Clearance
In this position, press on the bearing until the
dimension between the bearing centres is :
Y = 1164 ± 1 mm
Fit the rear axle assembly to the vehicle and refit
the suspension bars (see corresponding section).
FOUR BAR REAR
AXLE
33
90241GDI3312
DI3313
33-22

Offset
(in mm)
DI3501
WHEELS AND TYRES
Specifications
WHEEL RIMS
There are two forms of wheel identification marking:
- engraved markings for steel rims,
- cast marking for alloy rims.
The marking gives the main dimensional specifications of the wheel.
The marking may be complete:
Example : 5 1/2 J 14 4 CH 36
or simplified
Example : 5 1/2 J 14
35
The four wheel bolts are over a diameter of 100
mm (4 mounting bolts).
Maximum run-out: 1.2 mm measured on the rim
edge (at G).
Maximum eccentricity: 0.8 mm measured on the
pressure face of the tyre beads.
FE
Number
of holes
DCB
WIDTH
(in inches)
5 1/2
A
TYPE
OF WHEEL
5 1/2 J 14
4 CH 36J144CH36
RIM
PROFILE
NOMINAL DIAMETER
(in inches). under tyre
beadTyre bead
profile
35-1

85920R2
WHEELS AND TYRES
Specifications
Examples of identification marking
165/70SR1383
125463
165/70 R 13 83 S
TYRES
35
1165
702
3S
R
513
4
Tyre width in mm ( l ) section
Ratio h/lheight
width
Speed index 180 km/h maximum
Radial structure
Inner diameter expressed in inches. Corresponds to the diameter of the rim.
836Load index
Some speed symbols :Maximum speed km/h
R 170
S 180
T 190
U 200
H 210
V 240
ZR over 240
Types of structure :
Diagonal No marking
Radial R
Bias belted B
35-2