ISUZU KB P190 2007 Workshop Repair Manual

CAB 10-83
RTW 3A0SH000601

Important Operations - Removal
3. Cover • Pry the lower portion of the cover and remove it.

4. Rear End Trim Cover
• Refer to Interior Trim Panels in this section.
RTW 3A0SH001601
Important Operations - Installation
6. Rear Center Seat Belt
• Install the seat belt webbing through the through ring on
the back panel as shown in the illustration.

















5. Bolt: Rear Center Seat Belt to Floor Panel
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)

1. Nut: Rear Seat Assembly/Rear Seat Belt Buckle to Floo
r
Panel
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)



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10-84 CAB
REAR SEAT BELT (EXTEND CAB)
REMOVAL AND INSTALLATION
(TONGUE SIDE SEAT BELT)

RTW 3A0MF000701

Removal Steps
â–² 1. Body side rear lower trim cover
2. Lower anchor bolt
â–² 3. Upper anchor bolt
4. Retractor fixing bolt

Installation Steps
â–²
4. Retractor fixing bolt
â–² 3. Upper anchor bolt
â–² 2. Lower anchor bolt
1. Body side rear lower trim cover



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CAB 10-85
Important Operations - Removal
1. Body Side Rear Lower Trim Cover
• Refer to Interior Trim Panels in this section.
RTW 3A0SH000301

3. Upper anchor bolt
• Open the through ring anchor cover and remove the
seat belt upper anchor bolt











Important Operations - Installation
4. Retractor Fixing Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
3. Upper Anchor Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
2. Lower Anchor Bolt
Bolt torque Nâ‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)



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10-86 CAB
REMOVAL AND INSTALLATION
(REAR SEAT BELT BACKLE)

RTW 3A0SF000201

Removal Steps
â–² 1. Cover
2. Bolt
3. Rear seat belt buckle

Installation Steps
3. Rear seat belt buckle
â–² 2. Bolt
1. Cover



Important Operation - Removal
1. Cover
• Refer to Jump Seat (Extend Cab) in this section.





Important Operation - Installation
2. Bolt: Jump Seat Assembly/Rear Seat Belt Buckle to
Floor Panel
Torque N â‹…m (kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)



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ISUZU KB P190 2007

CAB 10-87
FRONT WHEEL EXTENSION (A TYPE)
REMOVAL AND INSTALLATION

1
2
1
2
RTW 7A0LF001101

Removal Steps
1. Screw
â–² 2. Front wheel extension

Installation Steps
2. Front wheel extension
1. Screw






Important Operation - Removal
2. Front Wheel Extension • Pull out the 10 clip positions



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ISUZU KB P190 2007

10-88 CAB
FRONT WHEEL EXTENSION (B TYPE)
REMOVAL AND INSTALLATION


RTW 5A0LF000601

Removal Steps
1. Screw
â–² 2. Front wheel extension

Installation Steps
2. Front wheel extension
1. Screw






Important Operation - Removal
2. Front Wheel Extension • Pull out the 6 clip positions



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CAB 10-89
REAR WHEEL EXTENSION (A TYPE)
REMOVAL AND INSTALLATION




RTW 7A0LF001601

Removal Steps
1. Screw
â–² 2. Rear wheel extension

Installation Steps
2. Rear wheel extension
1. Screw






Important Operation - Removal
2. Rear Wheel Extension • Pull out the 6 clip positions (Regular cab)
• Pull out the 13 clip positions (Extend cab)
• Pull out the 10 clip positions (Crew cab)



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ISUZU KB P190 2007

10-90 CAB
REAR WHEEL EXTENSION (B TYPE)
REMOVAL AND INSTALLATION

RTW 5A0LF000501

Removal Steps
1. Screw
â–² 2. Rear wheel extension

Installation Steps
2. Rear wheel extension
1. Screw






Important Operation - Removal
2. Rear Wheel Extension • Pull out the 7 clip positions



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CAB 10-91
TAIL GATE ASSEMBLY
REMOVAL AND INSTALLATION




Center Pull Handle Model
Removal Steps
1. Hole cover plate
â–² 2. Outside handle assembly
3. Tail gate lock assembly
4. Tail gate link
â–² 5. Tail gate
6. Tail gate hinge
7. Tail gate lock striker


Installation Steps
â–²
7. Tail gate lock striker
â–² 6. Tail gate hinge
â–² 5. Tail gate
4. Tail gate link
â–² 3. Tail gate lock assembly
â–² 2. Outside handle assembly
1. Hole cover plate




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10-92 CAB


Important Operations - Removal
2. Outside handle assembly • Disconnect the lock link and remove the 2 fixing bolts.
5. Tail Gate 1) Removing the tailgate assembly may require two people.
2) Remove the tailgate hinge fixing bolts.


Important Operations - Installation
7. Tail Gate Lock Striker • Tighten the lock striker fixing bolts to the specified
torque.
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
15 (1.5 / 11)












6. Tail Gate Hinge • Tighten the hinge fixing bolts to the specified torque.
C: Bolt
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
40 (4.1 / 30)
5. Tail Gate 1) A: Bolts
Torque N â‹…m(kgf â‹…m/lb â‹…in)
13 (1.3 / 113)
2) B: Bolt
Torque N â‹…m(kgf â‹…m/lb â‹…in)
13 (1.3 / 113)
3) Check the tailgate and rear body.
a. Clearance: 5.0 mm (0.20 in.)
b. Height (Step): Flush
c. Height (Step): Flush
3. Tail Gate Lock Assembly • Tighten the lock assembly fixing bolts to the specified
torque.
Torque N â‹…m(kgf â‹…m/lb â‹…ft)
15 (1.5 / 11)
2. Outside Handle Assembly • Tighten the outside handle assembly fixing bolts to the
specified torque.
Torque N â‹…m(kgf â‹…m/lb â‹…in)
9 (0.9 / 78)





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