JAGUAR X308 1998 2.G Workshop Manual

20. Lower the transmission unit.

21. Detach the gear selector cable from the transmission unit.
1. Remove the selector cable ball pin to selector lever nut.
2. Lower the transmissi on lift for access.
3. Remove the selector cable to transmission casing bolts.

22. Release the transmission ha rness multiplug bracket.
1. Remove the two bolts which secure the bracket to the
transmission case, noting that one bolt also retains
the dipstick tube.
23. Disconnect the fluid cooler upper pipe.
Remove the bolt which secures the pipe to the cylinder
block and remove the bracket.
Remove the 'banjo' bolt.

Discard the Dowty seals.
Fit blanking plugs to the pipe and transmission.

24. Disconnect the fluid cooler lower pipe.
Remove the 'banjo' bolt.
Discard the Dowty seals.
Fit blanking plugs to the pipe and transmission.

25. Remove the three bolts which se cure the torque converter to
the drive plate.
1. Remove the access cover.
2. Rotate the crankshaft for access to each bolt and hold
to prevent movement. Remove each bolt.

26. Remove the LH and RH cataly st mounting brackets from the
transmission case.
Remove the two bolts from each side.
27. On the RH side, clear the cooler pipe for access.
28. NOTE: Viewed from the rear of the vehicle.
Remove the two upper bolts, as indicated, transmission to
engine.

29. NOTE: Viewed from the rear of the vehicle.
Remove the two bolts which se cure the starter motor power
cable clip.

30. NOTE: Viewed from the rear of the vehicle.
Remove the ground lead bolt.
31. On the LH side.

32. NOTE: Viewed from the rear of the vehicle.
Remove the bolt which secures the cooler upper pipe clip to the
transmission case.
33. NOTE: Viewed from the rear of the vehicle.
Remove the six remaining bolts from the transmission case to
cylinder block.

34. NOTE: Do not allow the converter to detach from the
transmission.
Remove the transmission / converter assembly from the
vehicle.
Lower the lift and remove the transmission, ensuring that
the torque converter spigot disengages cleanly.

35. Remove the side clamps and chain for access.

36. Remove the front muffler mounting bracket.
Remove the two bolts which secure the bracket to the
transmission case.
37. Remove the transmission dipstick tube.
1. Remove the fixing which secures the tube to the case.

Discard the filler tube 'O' ring. 2. Fit a blanking plug to the transmission casing orifice.

38. Remove the harness link lead.
1. If required, slacken the harness heatshield spring
clamp bolt.
2. Remove the heatshield lower bolt.
3. Release the harness multi- lock lever, disconnect and
remove the harness.
39. If appropriate, fit retainin g straps to the converter /
transmission assembly.

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Input Shaft Seal
Disassembly and Assembly of Subassemblies


Special Tool(s)

Oil seal replacer
307-378
1. Disconnect the battery ground lead.
2. Remove the air intake / MAFM assembly, refer to Operation
19.10.30.
3. Raise the vehicle for access.
4. Remove the front muffler, 30.10.18
5. Remove the RH and LH catalytic converters, refer to Operation
17.50.09 and 17.50.10.
6. Drain the transmission fluid, refer to Operation 44.24.02.
7. Remove the transmission unit, refer to Operation 44.20.01.
8. Remove the torque converter fro m the transmission unit, refer
to Operation 44.17.07.

9. Remove the front oil seal.
Using a proprietary tool remove the seal, taking care not
to damage the shaft or bore diameters.
10. Installation is the reverse of the removal procedure noting
that:

11. Fit the oil seal.
1. Lubricate the housing seal bore.
2. Lubricate the outside diameter of the seal.
3. Using seal replacer 307 - 379, drive the seal squarely into place.

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Torque Converter
Disassembly and Assembly of Subassemblies
CAUTION: If the transmission is to be renewed, renew the to rque converter also.


Special Tool(s)

Torque converter lifting handles
307-139
1. Remove the transmission unit from the vehicle; refer to
Operation 44.20.01.

2. Remove the torque converter from the transmission unit.
Fit lifting handles 307 - 139 ( JD-105).
3. Remove lifting handles 307 - 139 (JD-105) from the torque
converter.
4. Clean the torque conver ter and mating faces.

5. CAUTIONS:
Use extreme care NOT to damage the oil seal with the
converter spigot.
Ensure that the conver ter is fully located.
Fit the torque converter.
1. Fit lifting handles 307 - 139 (JD-105).
2. Lubricate the front pump seal.
To facilitate location, rotate the converter as it is being
fitted and feel for the engage ment of the splines and of
the oil pump drive.
6. Check that the converter fixing boss faces are approximately
8,0 mm proud of the transm ission mounting face.
7. Remove the lifting handles from the torque converter.
8. Install the transmission unit; refer to Operation 44.20.01.

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Transmission
Installation
Installation
Special Tool(s)

Engine support
303-021

Engine lifting brackets
303-536
1. CAUTION: A new transmission requires a NEW torque
converter.
Installation is the re verse of the removal procedure, noting the
following:
2. Clean all mating faces and relevant parts.

3. Apply lubricant, MOLYCOTE or equivalent to the torque
converter spigot.

4. Fit the screw (lower) securing th e harness link lead heatshield.
Tighten to the specified torque figure.
5. Fit the dipstick lower tube.
Remove the blanking plug and fit a new O-ring seal.
Tighten the bolt to the specified torque figure.

6. Fit the mounting bracket for th e front muffler. Tighten the two
bolts to the specified torque figure.

7. Secure the transmission to the engine.
Loosely assemble - Cooler pipe clip bolt.
Loosely assemble - Ground lead bolt.
Loosely assemble - Starter cable clips, two bolts.
Loosely assemble - Catalyst bracket bolts, two each side.
Loosely assemble - Rema ining eight bolts.
Refer to the illustration - tighten in sequence 1,2,3,4 then
in any order.

8. Secure the torque converter to the engine.
1. Fit, but do not tighten, the three bolts which secure the torque converter to the drive plate.
Prevent crankshaft rotation and tighten ALL converter
bolts to the specified torque figure.
2. Fit the blanking plug to the cylinder block access aperture.
9. Secure the oil cooler pipes.
Fit new Dowty washers to each union. Connect the upper
and lower cooler pipes.
Tighten to the specified torque figure.

10. Refit the harness connector support bracket and tighten the
two bolts to the specified torque figure, noting that one fixing
also retains the di pstick upper tube.

11. Connect the selector cable. Ti ghten the bolts and one nut to
the specified torque figure.

12. Connect the driveshaft (prop-shaft) aligning the marks made
when it was removed. Tighten the bolts to the specified torque
figure.
13. Fit the rear crossmember. Tighten the bolts to the specified
torque figure.