MITSUBISHI SPYDER 1990 Service Repair Manual

CLUTCH Clutch
Nm7-9 Engine (Turbo)>
,
9
11
Clutch master cylinder removal
steps
1. pin
2. Clutch pipe connection
master cylinder
Reservoir bracket
Clutch release cylinder removal
steps
6. Clutch pipe connection
7. Clutch release cylinder
Clutch line removal steps 8. Clutch pipe
9. Clutch pipe10. Clutch fluid chamber 11. Clutch pipe 12. Clutch h o s e
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CLUTCH Clutch Control
side
REMOVAL SERVICE POINT
CLUTCH HOSE REMOVAL
Holding the nut at the clutch hose side, loosen the flare nut
on the clutch pipe.
INSTALLATION SERVICE POINT
CLUTCH HOSE/CLUTCH PIPE INSTALLATION
1. Temporarily tighten the clutch pipe flare nut by hand,
and then tighten it to the specified
being careful
that the clutch hose does not become twisted.
2. After tightening the clutch pipe flare nut, chec k to be
sure there is no leakage of the clutch fluid.
Revision
INSPECTION
lCheck the pedal shaft bushing for wear.
lCheck the pedal arm for bend or torsion.
lCheck the turnover spring for deterioration.
lCheck the master cylinder or clutch hose for fluid leakage.
lCheck the clutch hose or pipe for cracks or cloggin g.

CLUTCHClutch Master Cylinder. . .
CLUTCH MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
Piston repair kitBrake fluid DOT 3 or
DOT 4Grease:Rubber
(Non-turbo)
Engine (Turbo)>
Disassembly steps
1. Piston stopper ring rod assembly
Piston assembly
5. Return spring
6.Reservoir hose
121 mm (4.8 in.)
7.Reservoir cap8. Reservoir tank
9. Reservoir band
10. Nipple11. Clutch master cylinder body
INSTALLATION SERVICE POINT
PUSH ROD ASSEMBLY INSTALLATION
NOTE
Set the length of the push rod assembly to the shown
dimension to make the adjustment of the clutch peda l easier.
0 8 2 0 0 0 4
INSPECTION
lCheck the inside cylinder body for rust or scars.
lCheck the piston cup for wear or deformation.
lCheck the piston rust or scars.
lCheck the clutch pipe connection for clogging.
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NOTES

OVERHAUL
CONTENTS
CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*...4SPECIFICATIONS2. . . . . . . . . . . . .
CLUTCH RELEASE CYLINDER
Engine (Turbo) and Engine> . . .
3
Lubricants . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
Service Specifications
Engine (Turbo) and Engine> . . . . . 2
Torque Specifications . . . . . . . , . . . . . . . . . . . . . . .2

21CLUTCH OVERHAUL Specifications
SPECIFICATIONS21200030047
SERVICE SPECIFICATION Engine (Turbo) and Engine>
0.3
Diaphragm spring end height difference
TORQUE SPECIFICATIONS
Engine (Turbo) and Engine>
Clutch cover bolt
Release cylinder mounting bolt
Release cylinder union bolt
Release cylinder bleeder plug
Release fork fulcrum
Clutch chamber bracket mountingbolt
Clutch line tube flare nut
N mft.
19 14
19
14
23
17
118.0
36 24
1914
1511
Engine (Non-turbo)>
Drive plate to clutch flywheel bolt
Revision

CLUTCH OVERHAUL Specifications
LUBRICANTS
Engine (Turbo) and Engine>
ISpecified lubricants
Clutch release cylinder inner surface
Piston and cup of surface
Release fork fulcrum Brake Fluid or
Mitsubishi genuine grease
No. 0101011 or equivalent
Clutch release fork to release cylinder contact sur face
Clutch release bearing inside
Clutch disc spline
Clutch release bearing to release fork contact surf ace
Engine (Non-turbo)>
Items
Clutch flywheel assembly splineSpecified lubricantsMitsubishi genuine grease Part
No. or equivalent
Clutch release release cylinder contact surface
Clutch release lever to release bearing contact su rface
As required
As required
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21CLUTCH OVERHAUL Clutch
CLUTCH
REMOVAL AND INSTALLATION Engine
Removal steps
1. Oil tube
2. Clutch release cylinder 5. Clutch release lever
3. Clutch flywheel
6. Clutch control equip stud
7. Boot
4. Clutch release bearing
NOTE
The modular clutch assembly flywheel assembly) used in this vehicle consists o f a single,
dry-type clutch disc and a diaphragm style clutch c over. The clutch unit is serviced as an assembly.
No disassembly is possible.
Revision

CLUTCH OVERHAUL Clutch
REMOVAL AND INSTALLATION Engine (Turbo) and
15 Nm11
2317
19 Nm14
19 Nm14
Removal steps
1. Clutch oil tube (A)
2. Clutch
tube
3. Clutch oil fluid chamber
4.Union bolt
5.Gasket6.Union7.Valve plate
8. Valve plate spring
9. Clutch release cylinder
10. Clutch cover 11. Clutch disc12.Return clip 13. Clutch release bearing

21CLUTCH OVERHAUL Clutch
Clip
REMOVAL SERVICE POINT
RELEASE FORK REMOVAL
Slide release fork in direction of arrow and disengage fulcrum
from clip to remove release fork. Be careful not to cause
damage to clip by pushing release fork in the direc tion other
than that of arrow and removing it with force.
INSTALLATION SERVICE POINTS
GREASE APPLICATION TO RELEASE
Specified grease:
MITSUBISHI genuine grease Part No. 01010
equivalent
1 or
- -
Revision
.
GREASE APPLICATIONCLUTCH RELEASE
BEARING
Specified grease:
genuine grease Part No. 0101011 or