NISSAN X-TRAIL 2003 Electronic Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
RAX-15
C
E
F
G
H
I
J
K
L
MA
B
RAX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingEDS000ID
Drive ShaftEDS000IE
Drive type4WD
Rotation torque 1.96 N-m (0.20 kg-m,17 in-lb)
Spring balance reading 12.8 N or less (1.30 kg or less)
Installation location of spring balance mm (in)
Axial end play 0.05 mm (0.0020 in) or less
SDIA0148E
Joint typeFinal drive side T58C
Wheel side Z65
Grease Nissan genuine grease or equivalent
SpecifiedamountofgreaseFinal drive side 40 - 50 g (1.41 - 1.77 oz)
Wheelside 35-45g(1.23-1.59oz)
Boot lengthFinal drive side (L
2) 78.6 - 80.6 mm (3.094 - 3.173 in)
Wheel side (L
1) 66.7 - 68.7 mm (2.626 - 2.705 in)
SDIA0618E

RAX-16
SERVICE DATA AND SPECIFICATIONS (SDS)

RF-1
ROOF
IBODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION
A
B
RF
ROOF
SUNROOF .................................................................. 2
Precautions .............................................................. 2
System Description .................................................. 2
RESUMING OPERATION ..................................... 2
Component Parts Location ....................................... 2
Wiring Diagram — SROOF — ................................. 3
Terminal and Reference Value for Sunroof Switch..... 5
Wind Deflector Inspection ........................................ 5
Sunroof Lid Weatherstrip Inspection ........................ 5
Link and Wire Assembly Inspection ......................... 5Fitting Adjustment ..................................................... 6
LONGITUDINAL/LATERAL CLEARANCE
ADJUSTMENT ...................................................... 6
SURFACE MISMATCH ADJUSTMENT ................ 6
Removal and Installation .......................................... 7
SUNROOF UNIT ................................................... 8
GLASS LID ............................................................ 9
SUNSHADE .......................................................... 9
WIND DEFLECTOR ............................................ 10
SUNROOF MOTOR ............................................ 10

RF-2
SUNROOF
SUNROOF
PFP:91210
PrecautionsEIS000MJ
lIf sunroof motor operation sound is noted but sunroof does not operate, replace motor assembly with
glass lid fully closed.
lIf sunroof (glass lid and motor) does not operate when using sunroof switch then remove the front cover of
the luggage compartment, and rotate motor gear box drive shaft with the emergency handle (in the tool
box).
System DescriptionEIS000MK
lOperating sunroof switch allows glass lid open/close, and tilt UP·DOWN.
lWhen sunroof switch is pressed firmly toward the OPEN side, glass lid automatically opens and automatic
operation is stopped at a point 180 mm to the fully closed position.
NOTE:
After the emergency handle is used to rotate the motor drive shaft, sunroof switch operation may not cor-
respond to actual glass lid movement. When this happens, conduct resuming operation to restore normal
operation.
RESUMING OPERATION
lIf actual glass lid operation does not correspond to expected
operation, operate sunroof switch to slide glass lid toward area
A in the figure. This should result in resumption of normal oper-
ation.
CAUTION:
Before normal operation is resumed, expected sunroof
switch operation and actual glass lid movement may not
correspond. Make sure that neither head nor hands pro-
trude from sunroof and conduct resuming operation.
Component Parts LocationEIS000ML
SIIA0139E
SIIA0321E

SUNROOF
RF-3
C
D
E
F
G
H
J
K
L
MA
B
RF
Wiring Diagram — SROOF —EIS000MM
TIWA0001E

RF-4
SUNROOF
TIWA0002E

SUNROOF
RF-5
C
D
E
F
G
H
J
K
L
MA
B
RF
Terminal and Reference Value for Sunroof SwitchEIS000MN
Wind Deflector InspectionEIS000MO
1. Open glass lid.
2. Visually confirm that the mounting condition is correct.
3. Confirm wind deflector connection is properly greased. If neces-
sary, apply body grease.
4. Confirm wind deflector can be properly raised when using man-
ual operation. If excess wear or damage is detected, remove
and visually check it. If it is damaged, replace it with a new one.
If no damage is found, reinstall it properly.
Sunroof Lid Weatherstrip InspectionEIS000MP
If there is water leakage around glass lid, close glass lid and flush with water to determine whether it is from
damaged parts or a gap.
1. Remove glass lid assembly.
2. Visually check weatherstrip for damage, deterioration, or deformation. If excess wear or damage is
detected, replace glass lid assembly.
Link and Wire Assembly InspectionEIS000MQ
1. If the link coating peels off to show the base material and an abnormal noise is heard, replace it.
2. Visually confirm the wire and rail groove are properly greased. If necessary, apply body grease.
TERMI-
NALWIRE
COLORITEM CONDITION VOLTAGE
1 Y Sunroof OPEN signal Sunroof switch OPEN operation Approx. 0®Approx. 12
2 B Ground — Approx. 0
3 R Sunroof CLOSE signal Sunroof switch CLOSE operation Approx. 0®Approx. 12
4 L Sunroof tilt DOWN signal Sunroof switch tilt DOWN operation Approx. 0®Approx. 12
5 G Sunroof AUTO OPEN signal Sunroof switch AUTO OPEN operation Approx. 12
6 W Sunroof tilt UP signal Sunroof switch tilt UP operation Approx. 0®Approx. 12
SIIA0115E
SIIA0114E

RF-6
SUNROOF
Fitting Adjustment
EIS000MR
LONGITUDINAL/LATERAL CLEARANCE ADJUSTMENT
1. Tilt up glass lid to remove side trim.
2. After loosening glass lid mounting nuts (4 each on left/right), tilt down glass lid.
3. Adjust glass lid according to sections A–A, B–B, C–C as shown in the figure.
4. After adjusting glass lid, tighten nuts to the specified torque.
5. Tilt glass lid 4 to 5 times to check that it smoothly goes up and down
SURFACE MISMATCH ADJUSTMENT
1. Adjust surface height of glass lid and roof panel to 0±1.5 mm
(0±0.059 in) by altering the number of shims between glass lid
and link assembly. (Standard: 2, max: 4)
2. After fitting adjustment, use a hose to flush the entire surface of
the roof with water to check for leaks.
SIIA0167E
SIIA0119E

SUNROOF
RF-7
C
D
E
F
G
H
J
K
L
MA
B
RF
Removal and InstallationEIS000MS
SIIA0120E

RF-8
SUNROOF
SUNROOF UNIT
Removal
CAUTION:
lRemoval and installation of sunroof unit require 2 workers.
lWhen taking sunroof unit out, use shop cloths to protect seats and trim from damage.
lAfter installing sunroof unit and glass lid, be sure to carry out the leak test to confirm there is no
more leakage.
1. Remove headlining. Refer toEI-29, "
HEADLINING"
2. Disconnect drain hoses (4).
3. Disconnect interior lamp harness.
4. Remove both unit-side and body-side front sunroof bracket
mounting bolts.
5. Remove both unit-side and body-side center and rear sunroof
bracket mounting bolts.
6. Remove motor bracket mounting bolt.
7. Remove mounting bolts on the front end and side rails, and
remove sunroof unit from the roof panel.
8. Remove the sunroof unit out of the passenger compartment
while being careful not to damage the seats and trim.
SIIA0130E
SIIA0184E
SIIA0121E
SIIA0183E